Precise Sync™ Intelligent Wellsite Automation

Bridging the gap between heavy iron and digital intelligence to optimize wellhead production and prevent mechanical downtime.

Optimization Backed by Proven Technology

In traditional oilfield operations, gas compressors operate in isolation with minimal action outside of the skid edge. Precise Sync gives you visibility and potential for automated changes 24/7 365.

Precise Sync™ eliminates this reactive operational cycle. Developed exclusively by Precision Compression, part of Precise Sync™ capabilities is a wellsite automation system that connects directly to the compressor’s mechanical controls. By utilizing real-time sensors, electronic actuators, and edge-computing algorithms, Precise Sync™ actively tunes the compressor to optimize with wellhead dynamics.

How Precise-Sync Works

How Precise Sync™ Works at the Wellhead

01.

Electronic Actuation on Kimray Valves

Precise Sync™ replaces antiquated manual control valves with fast-acting electronic actuators installed directly on Kimray suction control valves. This gives the system precise, incremental control over gas inflow.

02.

ABB TotalFlow Telemetry Integration

By interfacing directly with industry-standard ABB TotalFlow systems and Rosemount pressure transmitters, Precise Sync™ reads exact flow rates, differential pressures, and gas densities in milliseconds.

03.

Machine Learning Injection Control

When the well exhibits signs of liquid loading or pressure instability, Precise Sync™ automatically recalibrates gas injection rates. Rather than tripping the engine off, the system temporarily throttles suction or adjusts speed to process the fluid surge smoothly.

The EFM injection flow rate is tied into the Precision Compression control panel.

The Precision Compression pressure transducer monitors the casing pressure, or monitors plunger arrival signal.

An electronic actuator is installed on the Kimray suction control valve or discharge control valves.

The high/low injection rate parameters are set in the Precision Compression control panel, or arrival signal parameters are measured.

The unit will lower/raise the injection rate to offset higher/lower casing pressure or targeted plunger arrival times by:
a. adjusting discharge control valves to tune injection, recycle or sales gas
b. raising/lowering suction pressure
c. raising or lowering engine RPM

The machine will learn and/or adjust the ideal injection rate based on casing pressure or arrival times.

The machine monitors the flow rate, arrival signals, and/or casing pressures as necessary to optimize and adjust.

Unlocking Operational Excellence

Continuous Unattended Operation

Reduces the need for daily manual valve adjustments, freeing field personnel to focus on high-priority lease tasks.

Elimination of Thermal & Mechanical Shock

Smooth, automated adjustments prevent harsh mechanical engine surging, dramatically extending valve and engine lifespan.

24/7 Remote Visibility

Access live telemetry, pressure logs, historical run-time data, and alert notifications through an intuitive web portal or SCADA interface.

Proactive Field Maintenance

Precise Sync™ detects minor performance anomalies—such as gradual valve leakage—allowing technicians to perform scheduled preventative maintenance before a failure occurs.

Data-Driven Profits for Every Well

By keeping your compressor running continuously at optimal capacity, Precise Sync™ directly protects your baseline cash flow. Operators using Precise Sync™ report up to a 98% reduction in nuisance trips, higher overall monthly production volumes, and lower total field maintenance costs.

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